INJEKTORKING FILL-GUNS FOR EPS, EPP, ARCEL, NEOPOR etc
SAVE MONEY WITH:
- Low air consumption
- Saves money on energy costs
- Venturi system is self cleaning
- Very long lasting
- Critical parts made of stainless steel
- Very little maintenance
- Very easy and fast maintenance
- Only one seal in contact with steam, and it can be exchanged in 30 seconds.
- Furthermore it lasts at least 6-12 months
The INJEKTORKING VARIO injectors for EPS and EPP offer the following advantages:
Steplessly variable adjustment of the air volume, and consequently steplessly adjustable vacuum, which allows optimal filling of moulds under all conditions, regardless of the shape and complexity of the mould, even when the venting of the mould is inadequate. "Blowback on time after closed" function available.
Minimum air consumption, which reduces, and sometimes even eliminates the need for the use of crack-position and consequently saves material. Very solid design, low weight, with barrel, piston-sleeve/plunger, piston-shaft and feed pipe made of stainless steel.
Saves energy costs by minimizing the air consumption.
This is a factor which becomes more and more important.
Very simple construction and extremely little maintenance, with all parts to be
dismounted by hand without using
special tools at all.
Change of U-seal takes only 15
seconds (The only seal, which is
influenced by the steam), also
without use of special tools.
Especially designed, also for use both with and with-out pressure filling systems, allowing optimal filling, also of thin-walled sections. Quick clamp for material hose also available.
Vario EPS: Very low-energy fill injector with adjustable air/vacuum setting. Enables you to optimize your energy consumption, while still having a very good filling. Perfect for all regular EPS molding tasks.
Vario EPS Power: The fill injector for more demanding tasks. Still a low air consumption and an even higher vacuum ensures a good filling of all difficult parts. Also for higher densities of EPS.
Vario Turbo/Combi (T/C): The fill injector for all materials and densities. EPS, EPP, EPE, Arcel, Neopor, etc. Same air/vacuum profile as the Vario EPS Power ensures a very good and fast filling.
KBM designed the INJEKTORKING VARIO in 1975 and we have delivered more than 90,000 injectors worldwide since then.
KBM Injektorking Vario for EPS
CLICK ON EACH PICTURE TO ENLARGE!
Sketch of Injektorking Vario 330/50/22/16 EPS
Sketch of Injektorking Vario 330/50/22/16/100 EPS
KBM Injektorking Vario Turbo/Combi for EPP, EPE, Arcel and EPS
with separable barrel
Also available with ejectors
Many different tip lengths available
Fixed air consumption.
KBM Injektorking LS
EPS LOST FOAM MOULDING, EPP, etc.
Available with non-rotating piston-sleeve/plunger for slanting mould-surfaces.
LS 200/28/18-26/16 and LS 300/28/26/10.
Also available with 8, 10, 12, 16, 18, 20 and 24mm piston (plunger), as well as with ejector (only the 16mm).
Sketch of Injektorking LS 200/28/26/16
Threaded barrel with nut.
Non-rotating plunger = "Contour filler"
KBM Injektorking accessories
KBM Quick clamp Turbo/Combi
(material hose connection)
KBM Quick clamp for EPS
(material hose connection)
Clamp rings for KBM Injektors
KBM Quick clamp Multi
Some of the first
How to connect it:Click on the flags below to get the brochure in that language about how to connect Injektorking Vario and LS.
Explanation of Injektorking numbers:
AAA / BB / CCLcc / DD / EEE
|AAA||The build in length in mm.
Most common is 330mm. The types can also be available in 550mm, 430mm and 230mm (or 200mm and 300mm for LS). Special lengths can be made on request.
|BB||The outside diameter of the barrel in mm going into the clamp ring and steam chamber. The most used size is 50mm, but 42, 40, 33, 32, 30 and 28mm are also available. A type with 42mm and 1,5mm thread is available as Turbo/Combi.|
|CCLcc||The outside diameter of the tip in mm - the part which is going into the mould. Available from 20-36mm (10-26mm for DD=8, 10 and 12 types).
Sometimes it is written like CCLcc where L means "length" and cc is a special size for a specific wall thickness of the mould in mm e.g. 22L21
|DD||The outside diameter of the piston in mm (the inside diameter of the tip). Most types are with 16mm for both EPS, EPP, Arcel. One type is with 20mm for special large beads. Smaller types with 8, 10 and 12mm piston are also available.|
|EEE||The length of the ejector in mm. Some types have a build-in ejector function that can be used in moulds where only very little space is available to place normal ejectors.|
|Vario||The vario types have the option to adjust the air-consumption, and thereby save air and money on energy.|
|EPS||The EPS type of the Injektorking Vario. This is the most common type. It is calibrated to a minimum consumption of 60 liters of air/minute by 6 bar. The maximum setting is 180 liter of air/minute.|
|TURBO / COMBI||The TURBO/COMBI type of the Injektorking Vario are the types for EPP, Arcel, Neopor etc. They can also be used for EPS, but the air-consumption is higher than the EPS type. The minimum setting is 100 liters of air/minute by 6 bar and maximum 260 liters of air/minute.|
|LS||The LS type means "Long Stroke". The advantages on the LS injektors are, that they only have an outside diameter of 28, 30, 32 or 33mm while they still have the piston diameter of 16mm. Also available with 8, 10 and 12mm piston and down to 10mm outside diameter of the tip. They can also be made with 40, 42 and 50mm outside barrel.|
|POWER||The VARIO EPS POWER version is a version in between the Vario EPS and Vario TURBO/COMBI. It has filling capabilities like the TURBO/COMBI, but is not for EPP. Perfect for high-densities of EPS.|