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INJEKTORING VARIO FILL GUNS FOR EPS, EPP AND ARCEL

KBM Injektorking Vario fill guns:
  • Low air consumption
  • Saves money on energy costs
  • Venturi system is self cleaning
  • Very long lasting
  • Critical parts made of stainless steel
  • Very little maintenance
  • Very easy and fast maintenance
  • Only one seal in contact with steam, and it can be exchanged in 30 seconds. Furthermore it lasts at least 6-12 months.

The INJEKTORKING VARIO injectors for EPS and EPP offers the following advantages:
 

Very simple construction and extremely little maintenance, with all parts to be dismounted by hand without using tools at all. Change of U-seal takes only 15 seconds (The only seal, which is influenced by the steam), also without use of tools.

Especially designed, also for use with pressure filling systems, allowing optimal filling, also of thin-walled sections. Quick clamp for material hose also available.

The INJEKTORKING VARIO EPS is calibrated for a minimum of 60 l/min air consumption by 6 bar.

The INJEKTORKING VARIO TURBO/COMBI for EPP, EPE, Arcel and EPS is calibrated for a minimum of 100 l/min air consumption by 6 bar.

KBM designed the INJEKTORKING VARIO in 1974 and we have delivered more than 70,000 injectors worldwide since then.
 

Steplessly variable adjustment of the air volume, and consequently steplessly adjustable vacuum, which allows optimum filling of moulds under all conditions, regardless of the shape and complexity of the mould, even when the venting of the mould is inadequate. "Blowback on time after closed" function available.

Minimum air consumption, which reduces, and sometimes even eliminates the need for crack position and consequently saves material. Very solid design, low weight, with barrel, piston sleeve, piston shaft and feed pipe made of stainless steel.

Saves energy costs by minimizing the air consumption. This is a factor which becomes more and more important along with the price of energy is going up.

CLICK ON THE FLAGS BELOW TO GET THE BROCHURE IN THAT LANGUAGE!

KBM Injektorking Vario for EPS

CLICK ON EACH PICTURE TO ENLARGE!

KBM Injektorking Vario
KBM Injektorking vario
530/50/18-36/16 EPS
330/50/18-36/16 EPS
KBM Inkjektorking Vario
KBM Maxi Recycling sketch
KBM Injektorking Vario

530/50/18-36/16/100 EPS
(with ejector)

330/50/18-36/16/100 EPS
(with ejector)
Sketch of Injektorking Vario 330/50/22/16/100 EPS
Sketch of Injektorking Vario 330/50/22/16 EPS

Sketch of Injektorking Vario 330/50/22/16 EPS

Sketch of Injektorking Vario 330/50/22/16/100 EPS

KBM Injektorking Vario Turbo/Combi for EPP, EPE, Arcel and EPS

KBM Injektorking Turbo
330/50/18-36/16 Turbo/Combi
KBM Injektorking Turbo
KBM Injektorking Turbo
530/50/18-36/16 Turbo/Combi


Also available with ejectors
430/42x1,5/18-36/16 Turbo/Combi
CLICK ON THE FLAGS BELOW TO GET THE BROCHURE IN THAT LANGUAGE!

KBM Injektorking LS
(Long Stroke)
for EPS

KBM Injektorking LS
Sketch of Injektorking LS 200/28/26/16

200/28/18-26/16 LS for EPS
Also available with as
300/28/26/16 LS and with 8, 12 and 16mm piston (plunger) as well as with ejector (only the 16mm).

Sketch of Injektorking LS 200/28/26/16

KBM Injektorking accessories

KBM Quick clamp for EPP
(material hose connection)

KBM quickclamp EPP

KBM Quick clamp for EPS
(material hose connection)
 

KBM quickclamp EPS
Available for 22mm (7/8"), 25mm (1") and 32mm (1 1/4") hose.
Click to see sketch
Available for 25mm (1") and 32mm (1 1/4") material hose.

Clamp rings for KBM Injektors

How to connect it:

Click on the flags below to get the brochure in that language about how to connect Injektorking Vario and LS.

Some of the first
Injektorkings:
 

Some of the first Injektorkings
Injektorkings from the beginning. The one to the right is from the first serie made in 1975. The rest is approx 20-25 years old. All are still working fine.

Explanation of Injektorking numbers:

AAA / BB / CC / DD / EEE

 AAA The build in length in mm.
Most common is 330mm. The types can also be available in 550mm, 430mm and 230mm (or 200mm and 300mm for LS). A
 BB The outside diameter of the barrel in mm going into the clamp ring and steam chamber. The most used size is 50mm, but 42, 40, 32 and 28mm are also available. A type with 42mm and 1,5mm thread is available as Turbo/Combi.
 CC The outside diameter of the tip in mm - the part which is going into the mould. Available from 20-36mm (14-22mm for DD=10 and DD=12 types).

Sometimes it is written like CCLcc where L means "length" and cc is a special size for a specific wall thickness of the mould in mm e.g. 22L21

 DD The outside diameter of the piston in mm (the inside diameter of the tip). Most types are with 16mm for both EPS, EPP, Arcel. One type is with 20mm for special large beads. Smaller types with 10mm and 12mm piston are also available.
 EEE The length of the ejector in mm. Some types have a build-in ejector function that can be used in moulds where only very little space is available to place ejectors.
 Vario The vario types have the option to adjust the air-consumption, and thereby save air and money on energy.
 EPS The EPS type of the Injektorking Vario. This is the most common type. It is calibrated to a minimum consumption of 60 liters of air/minute by 6 bar. The maximum setting is 180 liter of air/minute.
 TURBO / COMBI  The TURBO/COMBI type of the Injektorking Vario are the types for EPP and Arcel. They can also be used for EPS, but the air-consumption is higher than the EPS type. The minimum setting is 240 liters of air/minute by 6 bar and maximum 400 liters of air/minute.
 LS The LS type means "Long Stroke". The advantages on the LS injektors are, that they only have an outside diameter of 28mm while they still have the piston diameter of 16mm. Also available with 8 and 12mm piston and with outside barrel with thread 28x1mm. See leaflet below.
 SD The SD type means "Small Diameter". The SD can be used wherever a smaller piston (plunger) diameter than the standard 16mm is required. The outside diameter of the tip can be from 8-26mm. 
(all Injektorking EPS are supplied with a small 22mm hose stub as shown on the photo 330/50/22/16 and not quick clamps. All Turbo/Combi are supplied without quick clamps). 
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info | KBM ApS - Voelundsvej 13 - DK-3400 Hilleroed - Phone: (+45) 4826 8090 - Fax: (+45) 4826 8016 - E-mail: kbm@kbm.dk