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Recycling

Micro-In-A-Box

Plug & Play unit for EPS / EPP / Arcel etc. 

This machine has everything built into one cabinet to recycle your scrap from the production.

Pre-crusher, granulator, de-duster and transportblowers.

Dust is collected in a bag or optionally a dust-compactor.

 

Can run all expanded moulded bead materials:

EPS/NEOPOR/GRAPHITE/EPP/EPE/PIOCELAN/ARCEL/BIO

Micro-In-A-Box

Choose the Micro-In-A-Box if you need to treat EPS/EPP/EPE/NEOPOR/ARCEL pieces so they can be recycled in a production. Available in a standard version up to 35-40 Kg/M3  (2.2-2.5 Lbs/CF) density and a high-density (HD) version up to 70 Kg/M3  (4.4 Lbs/CF)

 

  • Perfect for the small moulder or the moulder who has a small production of other material (or colour) that should not be mixed with the general production.

  • The only system on the market, where you have a pre crusher/granulator, a dust separation unit, a cyclone venting and an optional dust compactor built into one unit.

  • Can be supplied both with or without a dust compactor.

  • Optional external pre-crusher for high-speed pre-crushing to reduce labour costs by reducing the hours required to feed the unit.

  • To recycle by replacing new raw material is the best economical way, because you gain up to 85-95% of the original value of the raw material.

  • High rates of reusability. With shape material 10-20% can normally be reused without any problems. (even more when using a KBM Styromix) and 20-50% or even 100% by block - depending on the equipment available to mould.

  • Whole pieces are pre crushed and granulated into individual beads, the dust is separated, the beads are conveyed to a storage silo and the extracted dust is compacted. ALL IN ONE BOX !

  • Makes individual beads with very little dust generated (which is removed) and the final product can be used to mix into a production again to replace beads of new material.

  • Very easy installation. Only connect the power and the ducting to the storage silo.

  • Can easily be moved around by a forklift or similar.

  • The outer parts can be taken off in a very short time and the recycling box can now be put on a truck or into a standard container for easy transportation where it fits in.

  • Due to the unique KBM design of the granulator only 5-15% EPS dust is generated by granulating to individual beads.

  • The very efficient dust separation ensures that there is no production stops afterwards due to problems with blocked core vents.

  • Unique low-maintenance cyclone venting system which ensures that you have sufficient venting for a good dust separation without a lot of venting bags to clean.

 

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KBM Micro in-a-box recycling system

MICRO IN-A-BOX "All-in-one"-stand-alone-unit to recycle EPS (AirPop), EPP, EPE, Arcel or graphite EPS into the production of new products. 

 

The MICRO IN-A-BOX with a storage silo above for pre-crushed material coming from the separate pre-crusher in front. For faster handling (pre-crushing) of the material. Reduces labour costs. Hopper opening: 1000x600 mm

 

Optional dust-compactor for the MICRO IN-A-BOX recycling system

 

Views from different sides

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Capacity per hour EPS: 

(Standard version up to 35-40Kg/M3 EPS (2.5 Lbs/CuFt):
(Granulated and dust extracted EPS)

Granulated EPS (6mm screens): 2-3 m3 70-105 ft3
(8mm screen light EPS): 3,5-5 m3 120-175 ft3
(10mm screen light EPS): 4-6 m3 140-210 ft3

 

Capacity per hour EPP (High Density version): 

(Granulated and dust extracted EPP)

Screen with 5 mm holes (EPP): 20-50kg/h 44-110 lbs/h
Optional external pre-crusher 10-12 m3  350-420 ft3
Screen surface: 0.18 m2  1.8ft2
Space required (stand-alone) approx. 5 m2  52 ft2

 

Measurements: L x W x H

Fully mounted 2.2m x 1.9m x 3.7m 87" x 75" x 146"
Dismounted for transport 2.2m x 1.9m x 2.35m 87" x 75" x 93"
Hopper inlet height (from the floor) 1.6m 63"
Storage silo (6) 2.0m x 2.0m x 6.0m (any size available) 80" x 80" x 240" (any size available)
Size storage silo bag 2.0m x 2.0 x 4.0 m (plus 1m cone) (any size available) 80" x 80" x 160" (plus 40" cone) (any size available)
Pipe connections 160mm 6"

 

Hopper opening: 780x400mm (30x15")

(Values below are experienced by EPS granulated on a KBM granulator)

Re-usable EPS material after recycling min. 85-95%
Extracted EPS dust and fines  max. 5-15% 
Dust content after dust separation  max. 1% 


Electrical load (at 50Hz):

Recycling "MICRO IN-A-BOX" (standard) 11,5 Kw
Recycling "MICRO IN-A-BOX" with dust compactor 13 Kw
Recycling "MICRO IN-A-BOX" (High Density version) 14,5 Kw
Recycling "MICRO IN-A-BOX" (HD) with dust compact 16 Kw
Voltage 3x400V/50Hz, 3x480V/60Hz or other voltages

 

How to reuse in practice:

Use the KBM Styromix mixing unit to make a very accurate mixing directly on the moulding machine. Increases the mixed ratio possible by avoiding de mixing of new and recycled material and is very easy to operate.

 

SUBJECT TO ALTERATIONS
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