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Recycling

Mini-In-A-Box

Plug & Play unit for EPS / EPP / Arcel etc. 

This machine has everything built into one cabinet to recycle your scrap from the production.

Pre-crusher, granulator, de-duster and transportblowers.

Dust is compated in a dust-compactor.

 

Can run all expanded moulded bead materials:

EPS/NEOPOR/GRAPHITE/EPP/EPE/PIOCELAN/ARCEL/BIO

Mini-In-A-Box

Choose the Mini-In-A-Box if you need to treat EPS/EPP/EPE/ARCEL pieces so they can be recycled in a production.

  • The only system on the market, where you have a precrusher/granulator, a dust separation unit, a cyclone venting and a dust compactor built into one unit.

  • To recycle by replacing new raw material is the best economical way, because you gain up to 80-90% of the original value of the raw material.

  • High rates of reusability. With shape material 10-20% can normally be reused without any problem .(even more when using a KBM Styromix) and 20-50% or even 100% by block - depending on the equipment available to mould.

  • Whole pieces are pre crushed and granulated into individual beads, the dust is separated, the beads are conveyed to a storage silo and the extracted dust is compacted. ALL IN ONE BOX !

  • Makes individual beads with very little dust generated (which is removed) and the final product can be used to mix into a production again to replace beads of new raw material.

  • Very easy installation. Only connect the power and the ducting to the storage silo.

  • Can easily be moved around by a forklift or similar.

  • The outer parts can be taken off in a very short time and the recycling box can now be put on a truck or into a standard container for easy transportation where it fits in.

  • Due to the unique KBM design of the granulator only 5-7% EPS dust is generated by granulating to individual beads.

  • The very efficient dust separation ensures that there is no production stops afterwards due to problems with blocked core vents.

  • Unique low-maintenance cyclone venting system which ensures that you have sufficient venting for a good dust separation without a lot of venting bags to clean.

 

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MINI IN-A-BOX complete all-in-one recycling system. Just connect electrical power and a duct to the silo. Hopper opening 900x600mm. 

  

 

 

Version B

MINI IN-A-BOX complete all-in-one recycling system. Just connect electrical power and a duct to the silo. Hopper opening 900x600mm

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Capacity per hour EPS:

(Granulated and dust extracted EPS)

Screen with 6mm holes (shape) 6-8m3 210-280 ft3
Screen with 10mm holes (block) 9-10 m3 315-350 ft3
Screen with 12mm holes (block) 12-13 m3 420-455 ft3

 

Capacity per hour EPP (High Density version): 

(Granulated and dust extracted EPP)

Screen with 6 mm holes (EPP): 50-100kg/h 130-220 lbs/h
Screen surface: 0.9 m2  9.7 ft2
Space required (stand-alone) approx. 6 m2  65 ft2

 

Measurements: L x W x H

Fully mounted 2.23m x 2.73m x 3.56m 88" x 108" x 140"
Dismounted for transport 2.23m x 2.23m x 2.22m 88" x 88" x 87"
Storage silo (6) 2.0m x 2.0m x 6.0m (any size available) 80" x 80" x 240" (any size available)
Size storage silo bag 2.0m x 2.0 x 4.0 m (plus 1m cone) (any size available) 80" x 80" x 160" (plus 40" cone) (any size available)
Pipe connections 160mm 6"

 

Hopper opening: 900x600mm (36x24")

(Values below are experienced by EPS granulated on a KBM granulator)

Re-usable EPS material after recycling min. 93-95%
Extracted EPS dust and fines  max. 5-7% 
Dust content after dust separation  max. 1% 


Electrical load:

  EPS EPP
Recycling "in-a-box" 18.4 Kw 31.9 Kw
Voltage 3x400V/50Hz, 3x480V/60Hz or other voltages 3x400V/50Hz, 3x480V/60Hz or other voltages

 

How to reuse in practice:

Use the KBM Styromix mixing unit to make a very accurate mixing directly on the moulding machine. Increases the mixed ratio possible by avoiding de mixing of new and recycled material and is very easy to operate.

 

SUBJECT TO ALTERATIONS
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